Skip to content
Budget - Business Concept. Button on Modern Computer Keyboard.

What is the cost?

How much does my project cost, and what affects the price?

Let's talk about the topic that other converters are avoiding

fit_icon
Your Die Cut Project is Unique to You

Your drawings, materials, processes, etc., are all unique to you. We cannot create a calculator to give you an exact price for your project.

 

3757400-200
While it would be difficult to offer you an exact estimate, we can provide advice on how to design economically efficient parts without sacrificing your desired features.
paper-roll-svgrepo-com
Hold on, I'm just buying rolls
There are thousands upon thousands of flexible materials, and the list grows every year. We, unfortunately, aren't able to list all of them
The Factors that Affect

Die Cutting Project Costs

Die cutting projects can cost as little as $500 to millions of dollars per year, depending on the material, design, labor, quantity, and more. Each individual die cut part might range anywhere from fractions of a penny to over hundreds of dollars per part because the price per part is very volatile based on a few key factors. 

To help you understand why there is such a massive range between die cut costs, allow us to explain what factors affect the die cutting process and how working with an experienced converter can help lower your price per part.

Factors that Drive the Price Per Part Up ⬆️

  • Choosing expensive/challenging materials
  • Designs with many layers 
  • Design intricacies and tight tolerances
  • Low quantity orders (minimum order quantities and fixed costs drive the PPP up as quantity goes down)

Factors that Drive the Price Per Part Down ⬇️

  • Using functional tolerances
  • Optimizing your design (e.g., combining layers and more) 
  • Purchasing in roll form
  • Buying in bulk

How Does Project Scaling Affect My Price?

As order quantity increases, the fixed labor costs remain relatively consistent, which creates a cheaper price per part (as seen in the example below). 

Quantity Setup Hours Setup Costs Run Hours Run Costs Material Costs Material Waste % Total Cost Price Per Part↓
1,000 10 $500 10 $500 $23,750 60% $24,750 $24.75
5,000 12 $600 48 $2,400 $23,750 10% $26,750 $5.35
10,000 14 $700 95 $4,750 $23,750 5% $29,200 $2.92
100,000 20 $1,000 950 $47,500 $158,333 1% $206,833 $2.068

This hypothetical part design being priced above is… 

  • A simple shape (4” x 4” footprint)
  • Using 1 moderately priced material (additional materials create more waste due to increased part complexity)
  • With an average of 200-300ft of material waste for setup
  • With a Minimum Order Quantity (MOQ) of 10,000 parts worth of material

The MOQ plays a significant role in determining your price per part. As the chart above demonstrates, larger orders help justify the minimum order cost of materials. The percentage of wasted material decreases as the quantity increases because the setup material makes up a much smaller percentage of the total material. At lower quantities, your waste percentage is significantly higher, giving you a significantly higher price per part. You are exponentially more efficient in using the material at higher quantities. Once the high quantity order is up and running, it is the most efficient machine run due to having a more balanced proportion of material to parts; however, at some point, this will plateau at the lowest price per part possible.

What Does it Take to Get a Die Cutting Project Off the Ground?

Oftentimes, your project might begin with free samples and a handful of prototypes or even rolls of material. This is sufficient to get through the early stages of a die cutting project. However, once you start getting into functional testing and validation, the demand requirements start to increase to the point where you'll have to start investing in the project.

Below are several upfront costs that are typically realized during a new die cutting project. 

Paid Samples

Depending on your stage in the product development process, you may need to test materials and designs. Paid samples (often 100-200 parts) are typically produced on our flat bed laser or using a digital knife. 

Although the price per part will be higher than full-scale production due to a smaller quantity, the overall cost will be lower since using a laser or digital knife costs less than a rotary die cutting machine. 

 


laser and digital knife prototyping

 

Hard Tooling

Die cut tools can cost anywhere from a few hundred to thousands of dollars, depending on the quantity and complexity of your design.

Lower quantity projects with simpler designs may require less expensive tools than the alternative. While Strouse typically covers part of the tooling cost, the initial cost is yours. 

die cut tooling cost

Is Die Cutting Worth the Cost?

While the initial cost of a custom die cut project can be a significant investment, taking the first step is an excellent way to establish an existing manufacturing process for your design. If you’re still unsure whether die cutting is a possibility, get a custom quote from our team to help you decide. 

The Factors that Affect

Custom Slit Roll Costs

Much like die cutting, custom slitting costs are made up of materials and labor. However, the factors are a bit different. 

Request a Quote     Learn About The Cost of Roll Slitting

Credit Options

If you are looking for terms options, below is what we offer. This is based on a credit reference we will request before acknowledging your first purchase order.

Full Payment Upfront

Paying upfront is a straightforward way to begin the process ASAP. Unlike the other options, you don’t need to wait for terms to be settled as long as you pay the full cost upfront. As soon as the payment has been processed, we will begin purchasing the materials and necessary tooling for your project.

50% Upfront, 50% at Shipment

If you’re approved for these payment terms, you’ll be expected to pay half of the total upfront. As soon as we receive this, we’ll begin purchasing materials and necessary tooling. No work will start until 50% is paid upfront. Once the product is completed, we will request the other 50% before shipment.

Full Payment at Shipment

Full payment at shipment simply means that you will be expected to pay in full as soon as the order is ready for shipment. Then, we will ship your order.

Net 30 Terms

If you’re approved for Net 30 payment terms, you can issue your payment within 30 days of the receipt of the goods

Got any additional pricing questions? Please reach out to us today!