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Aerospace Bonding Adhesives

die cutting for aerospace applications
From high-heat, high-performance launch scenarios to reliable upholstery or electronics bonding, die cut parts often play a critical role in aerospace. 

Aerospace applications often require complex, high-precision die cutting and laminating solutions using unique, and sometimes challenging material stack-ups. At Strouse, we will help you go from untested concepts and short runs to the full-scale manufacturing of proven solutions.
  • Chemical Stripping Protection
  • Noise, Vibration, and Harshness
  • Moisture Barrier
  • Heat Shield
  • Surface Protection During Refurbishing
  • Fire Retardant Sealant
  • Kick Plate Panel Securement
  • Extreme Surface Protection from Rocks and Debris; Belly Tape
  • Carpet Installation Tape
  • Seat Cushion Attachment
  • Vehicle Masking
  • Masking Kits

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Precision Die Cut Parts For Aerospace Applications

Although liquid adhesives are a common choice for structural bonding, specialty tapes offer a fast-bonding, highly reproducible application that can accommodate multiple substrates.

Custom die cut adhesives offer a multipurpose, lightweight alternative to mechanical fasteners. At Strouse, we use these materials to deliver a better value without compromising strength or performance. There are two primary benefits of using die cut adhesives for bonding:

1) Die cuts weigh significantly less than metal joining attachments

2) Die cuts perform additional functions such as vibration reduction (using foam and rubber) or EMI/RFI shielding. 

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aerospace die cutting

Bonding, Sealing, & Gasketing

On an aircraft, adhesive bonding comes in many forms, including panel securement, electronics assembly, and internal design applications. Aerospace gaskets and seals are essential for sealing windows, fuel tanks, and other components.

Bonding dissimilar aerospace substrates is an easy problem for an experienced converter to solve by using adhesive lamination to create custom material stack-ups and adhesive combinations. 

Bonding Solutions Gasketing Solutions

aerospace adhesive bonding

Paper and Foil Masking

Paint masking kits are often used during paint jobs or when applying finishes before the aircraft construction is done. Masking components fit over lights, openings, windows, or the vehicle's surface to protect it from paint or other substances. 

Applying rolls of masking tape can be slow, imprecise, or wasteful. Masking kits enable workers to quickly and precisely mask the areas they need, often allowing for clean, easy removal with tabs. 

Another common type of masking is foil masking for window masks during sandblasting. Sandblasting is used to maintain or strip paint from the sides of an aircraft, but it requires window covering to prevent them from becoming scratched and damaged.

Masking Solutions

3m aerospace masking

Screen and Display Assembly

The internal vibrations of air or spacecraft can pose a technological hazard, and companies use computer mounts with adhesive gaskets. These pieces are inlaid to hold the frame of a mount or cushion, computers, and other devices together, protecting them from accidental damage caused by sudden movements during takeoff or turbulence.

In addition, manufacturers often use optically clear or film die cuts to construct screens and monitors. 

vibration control aerospace

EMI and RFI Shielding

Aerospace devices are riddled with sensitive technology, and monitors are bombarded with stray signals during takeoff and landing. Built-in adhesive EMI and RFI shielding, in the form of gaskets or foils, prevents potential issues that could disrupt regular operations.

satellite manufacturing

Thermal Management Applications

Many aerospace applications demand high-performance thermal-management bonding materials to aid heat dissipation.

Thermal gap pads are an example of a die cut material attached to hot fixtures such as the exhaust or CPU. A skilled converter can process thick, challenging materials such as gap pads into precise parts.

Thermal Management Solutions

thermal management aerospace
“Strouse handles the difficult converting projects flawlessly. If there is an application other converters can’t solve, I know to come to Strouse. Their knowledge and expertise make the impossible projects possible.”
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What Should I Ask Before Choosing a Converter?

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You’re likely familiar with precision converting. Maybe you even have a current relationship with an adhesive converter.  Yet, you may not know how to properly evaluate if they’re providing real value and making the difference they should. 

Our questions (and their answers) should provide the insights you need to make a confident decision.

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