Clean Energy Manufacturing in Die Cutting and Converting

Solar panels have become 60% cheaper and 40% more efficient over the past decade. In fact, renewable power might become the world's largest energy source by 2030.

Manufacturing requires significant energy to power warehouse lighting, machinery, and production equipment. For instance, a single high-speed die cutting machine can consume the equivalent energy of more than 260 AA batteries in just one hour. Over a 10-hour shift, five machines could use the equivalent of more than 13,000 AA batteries.

The more converters pay for energy, the more you pay for your end product. 💲💲💲 Here's how converters with renewable infrastructure offset rising energy and material costs.

What Does Sustainable Manufacturing Look Like in Converting, and Why Pursue it?

Converters strive for manufacturing sustainability by:

• Using renewable energy sources ("green manufacturing") to power facilities
• Sourcing recycled materials
• Reducing material waste (and ensuring proper disposal)
• Lowering the overall energy consumption

These methods can help reduce the environmental impact of manufacturing and create sustainable products and processes.

How Strouse Helps Make Converting More Environmentally Sustainable

Building on those industry-wide approaches, here are specific ways that Strouse has adapted our business to improve sustainability.

a) SOLAR POWERED CONVERTING

Solar energy can be a worthy investment to help supplement a manufacturer’s day-to-day processes.

Strouse currently has 612 solar panels that contribute an average of 31% annually toward our total energy consumption (kWh).

These solar panels occupy only about 30% of our roof space and require minimal maintenance. Yet, they make a massive contribution to our power consumption.

b) LED-LIT MANUFACTURING FACILITY

At Strouse, we use motion-activated, full-LED lighting throughout the plant to reduce electricity consumption.

LEDs use 75% less energy than incandescent bulbs. They also last 25 times as long, according to the U.S. Department of Energy.

And no, LEDs aren’t the sole cause of those blinding car headlights, and do not produce adverse health effects.

Concerns About Renewable Energy in Manufacturing

1. WEATHER VIABILITY

Other renewable energy sources in manufacturing, such as solar, wind, and hydropower, may depend on environmental conditions.

For example, locations such as the Alaskan wilderness, which could receive only 40 sunny days per year, aren’t necessarily suitable for solar installations. In contrast, Strouse’s Maryland facility, which receives over 202 days of sun per year, has ample energy to help offset manufacturing costs.

2. COST

The upfront costs of sustainable power sources can be a barrier to entry for some businesses. Luckily, many companies are eligible for solar installation exemptions on sales and property taxes, depending on their local laws.

3. SPACING AVAILABILITY

Alternative power systems might occupy physical space that companies don’t have.

4. EQUIPMENT LIFESPAN

Renewable energy supply methods require maintenance, and the equipment lifespan may vary. Be sure to plan your investments accordingly.

Is it Worth it for Manufacturers to Pursue Renewable Energy?

Energy consumption and demand will continue to increase over the coming decade. Therefore, if your business has the physical space and budget to front the initial investment, then it’s worth using renewable power to offset current power costs.

Saving power isn’t only important for companies—it can be a way to save you money too. A manufacturer that values renewable energy is more likely to afford cost savings that carry down to the end customer.