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2 min read

Die Cutting

By Sue Chambers on Jan 3, 2014 3:13:00 PM

Topics: Converting

At Strouse we view die cutting adhesives as not only a science but an art form. Materials such as PSAs, foils, foams, films, cloth, and papers are converted to parts or pieces by way of die cutting. Die cutting can occur on either flatbed or rotary presses. Before we get into the details let’s look at what die cutting really means.

Die Cutting – The process of cutting materials using a tool (die) built specifically for flatbed or rotary presses. Dies are metal blocks or cylinders which contain blades to perform custom cuts. The die presses against the material converting it to the desired shape.

 

Die cut adhesives Die cut and slit adhesives converted at Strouse.

Strouse primarily uses rotary presses to die cut tapes, foams and other materials. These high output machines feed a web of material through the press where a cylindrical die is stationed to cut the adhesive. The die rotates in conjunction with the rest of the press to ensure the blades make the same exact length cuts every time the die makes a full rotation. If the die were to move slower than the web the parts would be converted larger than needed. If the die were to move faster than the web the parts would be smaller than needed.

Rotary die cutting is a much faster method to produce converted parts. The downside is that the tooling is typically more expensive than a flatbed tool. This is why rotary die cutting is typically used for large run orders where tooling costs are not an issue for the mass produced output.

Flatbed die cutting uses tooling to make cuts but is done so on a flat surface like a table. As material is run on the flatbed it stops while the die presses down and makes the cut. Once the cut is made the material is either removed by hand or wound incrementally so that the next piece of material can be cut. This process is not nearly as fast as a rotary press but the tooling is much cheaper. Flatbed presses are typically used for smaller production runs where the costs of tooling can be too expensive to use a rotary die.

Sue Chambers

Written by Sue Chambers

As the CEO and President of Strouse Corporation, Sue Chambers is responsible for leading all facets of the business. Sue has a proven executive management track record and over 20 years of experience driving sales growth and operational innovation in the adhesive conversion industry. Sue possesses strong leadership, strategic vision, and savvy marketing skills. Sue has an MBA from Loyola University in Maryland. Since 1997 Sue Chambers joined Strouse and led the transformation into an enterprise-focused company while growing the company into a world leader in the innovative production of pressure-sensitive adhesive with revenue of over 20 million and growing. In the last three years, Strouse revenue has grown 62%; the number of employees has grown and continues to achieve and maintain ISO 9001 and ISO 13485 certification. Strouse built a new production plant going from 40,000 to 62,500 square feet, increasing the production space by 50%. The building also can expand to 82,500 sq. Feet. Sue is active in the community serving on the Industrial Development Board presently and earning several business awards over the years. Most recently, 3M has recognized Strouse as a supplier of the year. She is also on the Dale Chambers Foundation board that raises money for local charities in the community.